Aug. 10, 2023

Concrete Spillway Taking Shape

Throughout the past year and a half, crews have been working on the reinforced concrete spillway on the left (west) abutment of the main dam. Despite setbacks due to this spring’s heavy rain events, the project has made significant progress. Since completing excavation, 1,700 cubic yards of concrete have been placed on the bottom “tray” of the spillway, which includes approximately 29 individual slabs that combine for 725 feet of its total length of 2,907 feet. Five box culvert sections (the concrete wall and roof enclosures) have been placed, resulting in 125 feet of fully completed spillway. Construction of each 25-foot section of box culvert takes about one week using a slipform machine. The forms are flown in by crane and prepared with rebar, a bulkhead and water stop before concrete is placed. Once this occurs, the concrete must be cured to 75 percent strength before the slipform equipment can be removed. To help speed up production time, two more slipform machines are in the process of being added. 

Spillway progress at Chimney Hollow

Once complete the spillway will safely convey precipitation and runoff from storm events, up to the probable maximum flood (PMF), around the main dam embankment. The PMF storm event estimate for Chimney Hollow Reservoir’s dam is the first in Colorado to incorporate recently developed climate change impacts to ensure the dam remains safe in the future. This state-of-the-art design minimizes the risk of failure in the event of spillway operation. Because Chimney Hollow is an off-channel reservoir and not located on a major river system, the spillway is quite small relative to the size of the main dam. The spillway has a 10-foot-wide chute designed to accommodate a skid steer loader for inspections and maintenance. The length is approximately 3,600 feet and contains about 12,000 cubic yards of reinforced concrete, all produced on site.  

Most of the spillway will be constructed below the existing ground surface to keep the spillway on a solid rock foundation and to maintain the aesthetics of the site.