Dec. 4, 2023

Saddle Dam Construction Progressing Upward with Grouting, Completion of Test-Fill

Another milestone was achieved at the Chimney Hollow Reservoir site on Nov. 8 when grouting was finished along the saddle dam foundation. This allowed crews to turn their attention to finalize foundation preparation before going vertical with the clay core, rockfill layers and other components of what will be the 40-foot-tall and 1,250-foot-long saddle dam at the southern end of the reservoir’s footprint. 

Grouting consists of injecting a cementation slurry into a foundation to fill cracks and voids below the surface, which plays a critical role in helping prevent seepage below a dam. Crews began grouting at the Chimney Hollow saddle dam in mid-August, following completion of the grout cap (the concrete foundation of the saddle dam). Throughout the next 12 weeks crews injected material into the double-row curtain along the 8-foot-wide grout cap, reaching depths of 70 feet below the surface.  

As part of prepping the saddle dam for its upward construction, crews also recently completed a successful test fill at the site, to ensure the dam-building materials compact and form to one another and the foundation as designed, as well as to test the equipment and methods that will be used in the construction. 

Saddle dam progress Dec 2023

While the saddle dam is much smaller than its counterpart two-and-a-half miles away at the north end of the reservoir (the 350-foot-tall main dam), it still serves a significant purpose, as it increases the project’s storage capacity by about 30 percent. 

Crews will continue sub-surface sealing work into winter and spring of 2024, as they look to wrap-up grouting on the main dam. In addition to being a much larger foundation, the main dam also sits at the lower end of the reservoir. To help stand up to that additional pressure of water pushing downhill, the main dam grout curtain runs as deep as 230 feet below the foundation in areas. Grouting on the main dam is about 85 percent complete.